Product Description
- Magnetic Drum Separators are of self-cleaning type and provide continuous removal of ferrous contamination from a wide range of free-flowing bulk and granular materials in high-volume applications.
- Drums can be ordered with or without housing.
- Magnetic Drum Separator system is a complete machine with Stainless Steel 304 / 316
Housing & Drive system. Only the drum separator unit can also be supplied. - The Drum Separators are available in two types:
High Intensity – (Ndfeb Magnet – 4500 gauss), for Operating Temperature of 80˚C(Max.)
Low Intensity - (Ferrite Magnet - 1200 gauss), for Operating Temperature of 250˚C(Max.) - Ferrous fine particles, nuts, bolts, pins, nails and other tramp metal from free-flowing granular material can be arrested effectively.
PML IFR Machine at TATA Tea Ltd, Munnar plant
How to use Magnetic Drums?
When material flows onto the drum, a stationary magnetic assembly inside the unit's shell captures tramp metal and holds it securely to the drum's stainless steel surface. With contaminants removed, the good product falls freely to a discharge point. As the drum rotates, cleats sweep the ferrous debris through and out of the magnetic field. The tramp metal is discharged separately, creating continuous self-cleaning separation. PML is drum separator manufacturer in india.
Features:
Magnetic Drums have the following features:
- Designed for continuous separation and self-cleaning. Ideal for high-flow, heavy-contamination applications. It comes with Stainless steel drum and mild steel or stainless steel housings
- Maximum Recovery of Ferrous Metals
- Minimum Maintenance
- They require minimum space and are simple to operate.
- They are flexible enough to be applied for various purposes
Advantages:
- Helps in removing ferrous particles from any nonferrous powder and granules
- Ideal for plastic, food, fertilizer, pharmaceutical, chemical, glass, and continuous process plants
- Provide utmost protection to crushers, grinders, pulverizes, and allied equipment
- Can be used for mining and ore dressing industry
- Eliminate fire hazards and explosions in plants dealing with explosive material.
- Save money, time and labor by reducing break-down time and improving quality.
- The machine can be equipped with PLC & VFD.
Construction:
The magnetic drum separator consists of a rotating drum and stationary drum magnet designed as per the specific needs of the customer. The Drum separator is supplied with the drive system and SS 304/316 housing along with a feed regulating valve.
Standard Magnetic Drum Separators with SS Housing and Drive arrangement:
Low-Intensity Magnetic Drum Separator (1200 Gauss) suitable for Max. Temperature 250˚ C | |||||
---|---|---|---|---|---|
Model No. | Magnets | Max. Temp (ᵒC) | Diameter (mm) | Length (mm) | Gauss Value |
MDHL1 | Ferrite | 250 | 300 | 300 | 1,200 |
MDHL2 | Ferrite | 250 | 300 | 450 | 1,200 |
MDHL3 | Ferrite | 250 | 400 | 600 | 1,200 |
MDHL4 | Ferrite | 250 | 450 | 750 | 1,200 |
MDHL5 | Ferrite | 250 | 500 | 1000 | 1,200 |
High-Intensity Magnetic Drum Separator (4500 Gauss) suitable for Max. Temperature 80˚ C | |||||
---|---|---|---|---|---|
Model No. | Magnets | Max. Temp (ᵒC) | Diameter (mm) | Length (mm) | Gauss Value |
MDHH1 | NdFeB | 80 | 300 | 300 | 4,500 |
MDHH2 | NdFeB | 80 | 300 | 450 | 4,500 |
MDHH3 | NdFeB | 80 | 400 | 600 | 4,500 |
MDHH4 | NdFeB | 80 | 450 | 750 | 4,500 |
MDHH5 | NdFeB | 80 | 500 | 1000 | 4,500 |
Standard Magnetic Drum without Housing and Drive( Only Drum Separator ):
Low-Intensity Magnetic Drum Separator (1200 Gauss) suitable for Max. Temperature 250˚ C | |||||
---|---|---|---|---|---|
Model No. | Magnets | Max. Temp (ᵒC) | Diameter (mm) | Length (mm) | Gauss Value |
MDL-1 | Ferrite | 250 | 300 | 300 | 1,200 |
MDL-2 | Ferrite | 250 | 300 | 450 | 1,200 |
MDL-3 | Ferrite | 250 | 400 | 600 | 1,200 |
MDL-4 | Ferrite | 250 | 450 | 750 | 1,200 |
MDL-5 | Ferrite | 250 | 500 | 1000 | 1,200 |
High-Intensity Magnetic Drum Separator (4500 Gauss) suitable for Max. Temperature 80˚ C | |||||
---|---|---|---|---|---|
Model No. | Magnets | Max. Temp (ᵒC) | Diameter (mm) | Length (mm) | Gauss Value |
MDH-1 | NdFeB | 80 | 300 | 300 | 4,500 |
MDH-2 | NdFeB | 80 | 300 | 450 | 4,500 |
MDH-3 | NdFeB | 80 | 400 | 600 | 4,500 |
MDH-4 | NdFeB | 80 | 450 | 750 | 4,500 |
MDH-5 | NdFeB | 80 | 500 | 1000 | 4,500 |
PML also makes custom-designed Magnetic Drum Separators to precisely fit customer’s applications.
The following information is required:
- Type of material from which Iron is to be separated. (Sticky, Granular, Free-flowing, Lumps, etc)
- Size and level/percentage of contamination
- The flow rate of material
- Size/Density of the material particle
Applications:
The Magnetic Drum filters out iron contamination and hence is widely used in all the processing industry for the separation of iron contamination from:
- Minerals and Chemicals
- Food and Flour
- Plastics
- Grains
- Sand
- Fertilizers
- Abrasives
- Glass
- Slag
- Ores
- Rock
- Refractory
Why PML Magnetic Drum Separator?
- 45 years of experience in the design and development of Permanent Magnets and Magnetic Systems.
- Magnet Drum Separators are available in a wide range from 1200 Gauss (up to 250°C) to high intensity 4500 Gauss (up to 80°C).
- Customized Design.
- PML offers comprehensive systems using 2/3 drum separators with other magnetic systems in series to ensure output contamination level to minimum PPM.
- Services such as magnetic calibration/Audit are available.
Some of PML’s Valued customers:
- Ambuja Cements Ltd
- J.K. White Cements Ltd
- Ultratech Cements Ltd
- Sterlite Industries Ltd
- Goa Carbon Ltd
- Trivent Earth Movers Pvt Ltd
- Chettinad Cements Ltd
- Shi Vishnu Cements Ltd
- Gujrat Sidhi Cements Ltd
- Metso Minerals Pvt Ltd
- Kerala Chemicals & Proteins Ltd, Kochi
- Gujrat Fluorochemical Ltd Bharuch
- Praweg Conveyors Thane
- AGI Glasspac Hyderabad